Busbar Production

Busbar Production

Latest automated CNC Punching & Bending facility for Copper & Aluminium Busbars

CNC Busbar Punching


EHRT Professional CNC Busbar Punches

High speed, high accuracy 36 Tool CNC busbar punch machine with automatic gantry loading from 50 tonne material storage area. Production schedules loaded direct from ERP with full nesting suite to optimise material and reduce waste.

250mm Wide
20mm Thick

Automatic
Gantry Loading

80 Tonne Punching
36 Tools up to ø56mm

Integrated
Laser Marking

Direct CAD DXF
Programming

CNC BusbarBending


Ehrt Professional CNC Benders

Exceedingly powerful CNC busbar bending machines which achieve an accuracy of +/- 0.2° calculated from the spring back compensation. Complete accuracy and consistency is guaranteed.

300mm Wide
20mm Thick

Bending accuracy
of +/- 0.2°

Electronic Angular
Measurement

Quick Change
Tooling

Offset
Joggle Bending

We stock a comprehensive range of copper bar in preferred sizes for quicker response.

Laser Part Marking


Integrated and Stand Alone Laser Marking

Integrated laser allows automatic marking of every component, with batch number, part number or logo, thereby improving traceability and adhering to all quality and customer requirements, without additional labour input.

ø220mm
Marking Field

2D Data Matrix
Barcode

Part Marking
Date / Time / Batch

Earth and
Phase Marking

Custom Marking
Customer Logos etc

Deburring And Finishing


Costa Automatic Deburring & Finishing Machine

Multi-stage automatic deburring and finishing machine provides a superior finished product with consistent quality.

1150mm Wide
<150mm Thick

PLC Touch Screen
Controlled

Fully Automated
Quick Changeover

Linishing, Polishing
And Hole Deburring

Vacuum Table
For Small Parts

Our in-house plating plant allows us to post-tin parts and further reduce lead times.

Plating Processes


In-house Tin Plating + Many Approved Subcontract Options

Our in-house electro tin plating facility allows us to offer both dull and bright tin to specific microns plus we can also supply silver, nickel and zinc plating.

Prototype to high volume production

Low to
High Volume

1.7m Max
In-House Length

Bright
and Dull Tin

Quick
Turnaround

Quality
Finish

Sleeving And Coating


Heat Shrink Sleeving and Epoxy Coating

Many options available and stocked… processed using industrial grade ovens and professionally trimmed to customer specification. Epoxy coating also available for more challenging shapes and applications.

Raychem, UPVC
Polyolefin

Resicoat
Epoxy Coating

Industrial
Sleeving Ovens

Professionally
Trimmed & Finished

Top Brand
Sleeving Products

Single unit to large production runs.
To schedule, lineside Kanban, Kits, part or fully assembled.
Quality guaranteed

Kitting and Assembly


Bespoke Delivery Packages

Simplified procurement through customised delivery packages including assembled or sub-assembled products, custom packed or kitted up parts to specification. In addition, we can offer deliveries to suit your production schedules.

Lowest Total Costs

Simplify
Procurement

Increased
Build Takt Times

Quality Mechanical
Assembly Facility

Custom
Foam Packers

Simplified Produrement

Kanban &
VMI Delivery

Laser And Faro Inspection


HIGH-TECH LASER & TOUCH BASED INSPECTION

Velden has invested in the very latest inspection equipment to ensure quality standards are maintained and the time required to inspect parts is reduced.

1.2m x 1.2m
Laser Checking Bed

9ft (2.7m) 7 Axis
Measurement Arm

Inspection direct
to customer CAD

High Quality
Assured

World Class
Delivery