Busbar Production

Busbar Production

Latest automated CNC Punching & Bending facility for Copper Busbars & Aluminium Busbars

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Busbar Production


Copper work and busbars for the power & electric industries. Using the very latest fully automated CNC hole cut and forming machines, we can punch and bend to your specification and will manufacture single units to large production runs. In combination with our CNC machine shop, waterjet machining centre or fabrication section, larger or more complex parts can be catered for.

 

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CNC Machining CNC Turning Laser Cutting and Sheet Metal CNC Conventional Machining Water Jet Cutting Welding And Fabrication Assembly Pump Systems Tool Room Grinding Design and Development Testing and Inspection Finishing Services Simplified Produrement

 

CNC Busbar Punching


EHRT Professional CNC Busbar Punches

High speed, high accuracy 36 Tool CNC busbar punch machine with automatic gantry loading from 50 tonne material storage area. Production schedules loaded direct from ERP with full nesting suite to optimise material and reduce waste.

 CNC Punched Copper Busbar
Size

250mm Wide
20mm Thick

Quick Response

Automatic
Gantry Loading

Size

80 Tonne Punching
36 Tools up to ø56mm

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Integrated
Laser Marking

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Direct CAD DXF
Programming

CNC BusbarBending


Ehrt Professional CNC Benders

Exceedingly powerful CNC busbar bending machines which achieve an accuracy of +/- 0.2° calculated from the spring back compensation. Complete accuracy and consistency are guaranteed with our busbar assembly.

 Copper Busbar CNC Bending
Size

300mm Wide
20mm Thick

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Bending accuracy
of +/- 0.2°

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Electronic Angular
Measurement

Quick Response

Quick Change
Tooling

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Offset
Joggle Bending

We stock a comprehensive range of copper bar in preferred sizes for quicker response.

Laser Part Marking


Integrated and Stand Alone Laser Marking

Integrated laser allows automatic marking of every component, with batch number, part number or logo, thereby improving traceability and adhering to all quality and customer requirements, without additional labour input.

 Laser Part Marked Copper Busbar
Size

ø220mm
Marking Field

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2D Data Matrix
Barcode

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Part Marking
Date / Time / Batch

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Earth and
Phase Marking

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Custom Marking
Customer Logos etc

Deburring And Finishing


Costa Automatic Deburring & Finishing Machine

Multi-stage automatic deburring and finishing machine provides a superior finished product with consistent quality.

 Laser Cut Steel Part Linishing
Size

1150mm Wide
<150mm Thick

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PLC Touch Screen
Controlled

Quick Response

Fully Automated
Quick Changeover

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Linishing, Polishing
And Hole Deburring

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Vacuum Table
For Small Parts

Our in-house plating plant allows us to post-tin parts and further reduce lead times.

Plating Processes


In-house Tin Plating + Many Approved Subcontract Options

Our in-house electro tin plating facility allows us to offer both dull and bright tin to specific microns plus we can also supply silver, nickel and zinc plating.

 Sleeved Tinned Busbar
Prototype to high volume production

Low to
High Volume

Size

1.7m Max
In-House Length

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Bright
and Dull Tin

Quick Response

Quick
Turnaround

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Quality
Finish

Sleeving And Coating


Heat Shrink Sleeving and Epoxy Coating

Many options available and stocked… processed using industrial grade ovens and professionally trimmed to customer specification. Epoxy coating also available for more challenging shapes and applications.

 Sleeved Tinned Busbar
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Raychem, UPVC
Polyolefin

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Resicoat
Epoxy Coating

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Industrial
Sleeving Ovens

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Professionally
Trimmed & Finished

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Top Brand
Sleeving Products

Single unit to large production runs.
To schedule, lineside Kanban, Kits, part or fully assembled.
Quality guaranteed

Kitting and Assembly


Bespoke Delivery Packages

Simplified procurement through customised delivery packages including assembled or sub-assembled products, custom packed or kitted up parts to specification. In addition, we can offer deliveries to suit your production schedules.

 Busbar Assembly
Lowest Total Cost of Ownership

Simplify
Procurement

Quick Response

Increased
Build Takt Times

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Quality Mechanical
Assembly Facility

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Custom
Foam Packers

Simplified Produrement

Kanban &
VMI Delivery

Laser And Faro Inspection


HIGH-TECH LASER & TOUCH BASED INSPECTION

Velden has invested in the very latest inspection equipment to ensure quality standards are maintained and the time required to inspect parts is reduced.

 Faro Arm Inspection
Size

1.2m x 1.2m
Laser Checking Bed

Size

9ft (2.7m) 7 Axis
Measurement Arm

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Inspection direct
to customer CAD

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High Quality
Assured

Quick Response

World Class
Delivery

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